{"id":778,"date":"2024-07-30T16:13:35","date_gmt":"2024-07-30T16:13:35","guid":{"rendered":"http:\/\/h3071586.stratoserver.net\/Website_PDC\/development\/"},"modified":"2025-12-19T07:16:12","modified_gmt":"2025-12-19T07:16:12","slug":"development","status":"publish","type":"page","link":"https:\/\/pdcablesystems.de\/en\/development\/","title":{"rendered":"Development"},"content":{"rendered":"

[et_pb_section fb_built=”1″ admin_label=”Hero” _builder_version=”4.27.4″ background_color=”RGBA(255,255,255,0)” background_enable_image=”off” background_video_mp4=”https:\/\/pdcablesystems.de\/wp-content\/uploads\/2025\/08\/Video-PDC-komprimiert.mov” max_width=”100%” min_height=”600px” min_height_tablet=”600px” min_height_phone=”1000px” min_height_last_edited=”on|phone” height=”600px” max_height=”600px” custom_margin=”||||false” custom_padding=”0vw||0vw||true|false” custom_css_before=”content: %22%22;|| display: block;|| position: absolute;|| top: 0;|| left: 0;|| width: 100%;|| height: 100%;|| background-color: #009aa299;|| z-index: 1;” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.0″ max_width=”80%” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.0″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text content_tablet=”<\/p>\n

Design, layout, properties and production<\/h1>\n

” content_phone=”<\/p>\n

Design, layout, properties and production<\/h1>\n

” content_last_edited=”on|phone” _builder_version=”4.27.4″ text_font=”||||||||” header_font=”Rubik|700|||||||” header_font_size=”3em” header_line_height=”1.1em” text_orientation=”center” background_layout=”dark” max_width=”80%” module_alignment=”center” custom_margin=”||0px|” custom_padding=”|||16px” text_font_size_tablet=”14px” text_font_size_last_edited=”off|desktop” header_font_size_tablet=”44px” header_font_size_phone=”32px” header_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

Design, layout, properties and production<\/h1>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”1.2em” text_line_height=”1.6em” header_font=”||||||||” text_orientation=”center” background_layout=”dark” max_width=”80%” module_alignment=”center” custom_margin=”|||” custom_padding=”20px||20px||true” text_font_size_tablet=”18px” text_font_size_phone=”” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n


\nThe principle for manufacturing fabric tape cables is based on textile tape weaving technology.<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ disabled_on=”off|off|off” _builder_version=”4.26.1″ background_enable_color=”off” max_width=”80%” custom_margin=”|||” use_custom_width=”on” width_unit=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Design” use_icon=”on” font_icon=”A||divi||400″ icon_color=”#FFFFFF” image_icon_background_color=”RGBA(255,255,255,0)” icon_placement=”left” image_icon_width=”50px” content_max_width=”1100px” content_max_width_tablet=”1100px” content_max_width_last_edited=”off|desktop” _builder_version=”4.27.4″ header_font=”Rubik|700|||||||” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” body_line_height=”1.8em” image_icon_custom_margin=”-15px||||false|false” background_layout=”dark” custom_margin=”|||” custom_padding=”|||” animation_style=”slide” animation_direction=”right” 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locked=”off” global_colors_info=”{}”][\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Manufacturing” use_icon=”on” font_icon=”A||divi||400″ icon_color=”#FFFFFF” image_icon_background_color=”RGBA(255,255,255,0)” icon_placement=”left” image_icon_width=”50px” content_max_width=”1100px” _builder_version=”4.27.4″ header_font=”Rubik|700|||||||” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” body_line_height=”1.8em” image_icon_custom_margin=”-15px||||false|false” background_layout=”dark” custom_margin=”|||” custom_padding=”|||” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”10%” animation=”off” link_option_url=”#fertigung” border_color_all_image=”#FFFFFF” image_max_width=”64px” locked=”off” global_colors_info=”{}”][\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.25.2″ 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Design and layout<\/h2>\n

[\/et_pb_text][et_pb_divider color=”#FFFFFF” divider_position=”center” divider_weight=”5px” _builder_version=”4.25.2″ max_width=”50px” locked=”off” global_colors_info=”{}”][\/et_pb_divider][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”15px” text_line_height=”1.8em” background_layout=”dark” custom_margin=”50px||50px||true” locked=”off” global_colors_info=”{}”]<\/p>\n

The principle for manufacturing fabric tape cables is based on textile tape weaving technology, whereby the cables are guided as longitudinally drawn warp material. The use of modern weaving machines with NC control ensures exact length definition. This technique can also be used to cut out individual or all cables from the fabric composite at precisely defined dimensions. <\/p>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”15px” text_line_height=”1.8em” background_layout=”dark” custom_margin=”50px||50px||true” locked=”off” global_colors_info=”{}”]<\/p>\n

Can be configured for specific applications, combination of cables with different diameters in one strip:<\/p>\n

[\/et_pb_text][et_pb_blurb title=”Single wires” icon_placement=”left” image_icon_width=”40px” content_max_width=”1100px” _builder_version=”4.27.0″ header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” image_icon_custom_padding=”|10px|||false|false” background_layout=”dark” custom_margin=”20px||20px||false|false” custom_padding=”|||” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”10%” animation=”off” image_max_width=”64px” global_colors_info=”{}”][\/et_pb_blurb][et_pb_blurb title=”multi-core cables” icon_placement=”left” image_icon_width=”40px” content_max_width=”1100px” _builder_version=”4.27.0″ header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” image_icon_custom_padding=”|10px|||false|false” 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header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” image_icon_custom_padding=”|10px|||false|false” background_layout=”dark” custom_margin=”20px||20px||false|false” custom_padding=”|||” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”10%” animation=”off” image_max_width=”64px” global_colors_info=”{}”][\/et_pb_blurb][et_pb_blurb title=”Hoses” icon_placement=”left” image_icon_width=”40px” content_max_width=”1100px” _builder_version=”4.27.0″ header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” image_icon_custom_padding=”|10px|||false|false” background_layout=”dark” custom_margin=”20px||20px||false|false” custom_padding=”|||” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”10%” animation=”off” image_max_width=”64px” global_colors_info=”{}”][\/et_pb_blurb][et_pb_blurb title=”HF strands” icon_placement=”left” image_icon_width=”40px” content_max_width=”1100px” _builder_version=”4.27.0″ header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” image_icon_custom_padding=”|10px|||false|false” background_layout=”dark” custom_margin=”20px||20px||false|false” custom_padding=”|||” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”10%” animation=”off” image_max_width=”64px” global_colors_info=”{}”][\/et_pb_blurb][et_pb_blurb title=”Ropes” icon_placement=”left” image_icon_width=”40px” content_max_width=”1100px” _builder_version=”4.27.0″ header_font=”Rubik|700|||||||” header_text_color=”#FFFFFF” header_line_height=”1.4em” body_font=”||||||||” body_font_size=”15px” image_icon_custom_margin=”-10px||||false|false” 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global_colors_info=”{}”][\/et_pb_image][\/et_pb_column_inner][\/et_pb_row_inner][et_pb_row_inner padding_top_bottom_link_1=”true” padding_top_bottom_link_2=”true” padding_left_right_link_1=”true” _builder_version=”4.25.2″ background_color=”#009AA2″ custom_margin=”|||” custom_padding=”0||0||true|false” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”10%” box_shadow_style=”preset3″ box_shadow_vertical=”30px” box_shadow_blur=”65px” box_shadow_spread=”-30px” box_shadow_color=”rgba(0,0,0,0.35)” locked=”off” global_colors_info=”{}”][et_pb_column_inner saved_specialty_column_type=”2_3″ _builder_version=”4.25.2″ background_color=”#FFFFFF” custom_padding=”25px|50px|25px|50px” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.0″ header_font=”||||||||” header_2_font=”||||||||” header_3_font=”Rubik|700|||||||” header_3_font_size=”30px” header_3_line_height=”1.4em” header_4_font=”Rubik||||||||” header_4_font_size=”24px” header_4_letter_spacing=”3px” header_4_line_height=”1.4em” global_colors_info=”{}”]<\/p>\n

Fixed, geometric layout<\/h3>\n

All cables are organized in a fixed layout over the entire length of the belt, so that an arbitrary
\ncomposition is always ruled out.<\/p>\n

The spacing between the lines can be varied by weaving in warp threads.<\/p>\n

Partial lifting of the fabric bond is quick and easy.<\/p>\n

Line inlets and outlets can be pre-programmed with dimensional accuracy depending on the shot density.<\/p>\n

Due to the geometrically defined layout, there is a high degree of reproducibility of identical parts with identical shapes.[\/et_pb_text][\/et_pb_column_inner][\/et_pb_row_inner][\/et_pb_column][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.27.0″ _module_preset=”default” min_height=”10px” height=”10px” max_height=”10px” global_colors_info=”{}”][\/et_pb_section][et_pb_section fb_built=”1″ use_custom_gutter=”on” gutter_width=”1″ specialty=”on” padding_top_1=”80px” padding_right_1=”60px” padding_bottom_1=”80px” padding_left_1=”60px” padding_top_bottom_link_1=”true” padding_left_right_link_1=”true” padding_1_tablet=”|40px||40px||true” padding_1_phone=”” padding_1_last_edited=”on|phone” admin_label=”Our Story” module_class=” et_pb_specialty_fullwidth” _builder_version=”4.26.1″ background_color=”#009AA2″ inner_width=”100%” inner_width_tablet=”100%” inner_width_phone=”” inner_width_last_edited=”on|desktop” inner_max_width=”100%” inner_max_width_tablet=”100%” inner_max_width_phone=”” inner_max_width_last_edited=”on|desktop” custom_padding=”0px||0px||true” make_fullwidth=”on” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” padding_tablet=”|40px||40px||true” padding_last_edited=”on|phone” custom_padding__hover=”|||” padding_phone=”|40px||40px||true”][et_pb_text module_id=”eigenschaften” _builder_version=”4.27.4″ text_font=”||||||||” link_font=”||||||||” ul_font=”||||||||” ol_font=”||||||||” quote_font=”||||||||” header_font=”||||||||” header_2_font=”Rubik|700|||||||” header_2_font_size=”42px” header_2_line_height=”1.2em” background_layout=”dark” module_alignment=”center” custom_margin=”|||” custom_padding=”|||” header_2_font_size_tablet=”” header_2_font_size_phone=”36px” header_2_font_size_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n

Product features<\/h2>\n

[\/et_pb_text][et_pb_divider color=”#FFFFFF” divider_position=”center” divider_weight=”5px” _builder_version=”4.25.2″ max_width=”50px” locked=”off” global_colors_info=”{}”][\/et_pb_divider][et_pb_accordion _builder_version=”4.27.4″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″][et_pb_accordion_item title=”Physical stress” open=”off” open_toggle_text_color=”#FFFFFF” closed_toggle_text_color=”#FFFFFF” _builder_version=”4.27.4″ _module_preset=”default” body_text_color=”#FFFFFF” background_color=”RGBA(255,255,255,0)” background_enable_color=”on” hover_enabled=”0″ global_colors_info=”{}” toggle_text_color=”#FFFFFF” toggle_font=”|700|||||||” sticky_enabled=”0″]<\/p>\n

The physical load on the woven conductive bands is absorbed by the fabric composite.<\/p>\n

The cables are therefore virtually free of physical stress.<\/p>\n

Backing weave, a textile intermediate fabric, provides additional force transmission and strain relief for the belt and also serves as a belt closure.<\/p>\n

[\/et_pb_accordion_item][et_pb_accordion_item title=”Thermal load” open_toggle_text_color=”#FFFFFF” closed_toggle_text_color=”#FFFFFF” _builder_version=”4.27.0″ _module_preset=”default” body_text_color=”#FFFFFF” background_color=”RGBA(255,255,255,0)” background_enable_color=”on” global_colors_info=”{}” toggle_text_color=”#FFFFFF” toggle_font=”|700|||||||” open=”off”]<\/p>\n

Since there is no material connection between neighboring conductors <\/span>and no conductors are enclosed by other conductors <\/span>as in dense cable bundles, ideal heat dissipation is guaranteed.<\/span> heat dissipation is guaranteed.<\/span><\/p>\n

This enables the transmission of high currents or the reduction<\/span>cross-sections with the same amperages is possible.<\/span><\/p>\n

[\/et_pb_accordion_item][et_pb_accordion_item title=”Electrical properties” open_toggle_text_color=”#FFFFFF” closed_toggle_text_color=”#FFFFFF” _builder_version=”4.27.0″ _module_preset=”default” body_text_color=”#FFFFFF” background_color=”RGBA(255,255,255,0)” background_enable_color=”on” global_colors_info=”{}” toggle_text_color=”#FFFFFF” toggle_font=”|700|||||||” open=”on”]<\/p>\n

Thanks to the geometrically organized layout and the precise<\/span> precise distances between the individual cables<\/span> electrical properties can be clearly defined and <\/span>influenced.<\/span><\/span><\/p>\n

Conductors can be physically grouped and separated from each other.
<\/span><\/p>\n

By integrating earth conductors between individual signal conductors and a corresponding distance between them, different impedances can be defined.
<\/span><\/p>\n

Avoidance of line cross-talk.<\/span><\/p>\n

[\/et_pb_accordion_item][et_pb_accordion_item title=”Bending fatigue strength” open_toggle_text_color=”#FFFFFF” closed_toggle_text_color=”#FFFFFF” _builder_version=”4.27.0″ _module_preset=”default” body_text_color=”#FFFFFF” background_color=”RGBA(255,255,255,0)” background_enable_color=”on” global_colors_info=”{}” toggle_text_color=”#FFFFFF” toggle_font=”|700|||||||” open=”off”]<\/p>\n

Adjacent cables can move freely against each other in the fabric<\/span>each other, as there is no material connection between the <\/span>between the lines.<\/span>
<\/span><\/p>\n

The fabric composite enables elastically movable and self-supporting <\/span>self-supporting and supporting conductive band structures <\/span>can be produced.<\/span><\/p>\n

Deformability over several axes is unproblematic.<\/span>
<\/span><\/p>\n

The use of twisted weaving yarns means that abrasion <\/span>abrasion can be virtually eliminated even with very <\/span>can be virtually eliminated.<\/span><\/p>\n

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Information on production<\/h3>\n

Whether cables, hoses, wire ropes, fiber optic cables, copper strands or a combination of these, we manufacture woven tapes according to exact customer specifications. Media carriers, even with different diameters, are placed parallel to each other and woven into flat tapes on modern weaving machines. The fabric composite creates elastically movable and self-supporting cable tape structures. <\/span>
Manufactured by <\/span>CABLE-SYSTEMS <\/b> according to strict quality standards and in-process controls. Our quality management system is certified in accordance with the DIN EN ISO 9001 quality standard. <\/span><\/p>\n

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Produceable bandwidths<\/h3>\n

The width of the fabric tapes depends on the diameter of the cables to be woven. In principle, a maximum cable width of 220 mm per tape is possible. <\/span>
Cables with a diameter of 1 mm to 8 mm are mainly produced using NC weaving technology. The maximum width per belt here is 130 mm. <\/span>
Cables from a diameter of 9 mm are manufactured using conventional weaving technology. The number of cables and the width of the woven tapes also depends on the cable diameter. <\/span>
It is possible to weave cables of different diameters into one belt in terms of production technology.<\/span><\/p>\n

The fabric bond is sealed using shrink tubing, thermal sealing or adhesive tape.<\/span><\/p>\n

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Weaving material<\/h3>\n

The width of the fabric tapes depends on the diameter of the cables to be woven. In principle, a maximum cable width of 220 mm per tape is possible. <\/span>
\nThe choice of weaving material depends on the application conditions for the woven cable tape. Yarns and twisted yarns made of polyester (PET), polyamide (PA), Teflon (PTFE), aramid, carbon fiber, glass fiber or PEEK are used in different weights and strengths.
\n<\/span>[\/et_pb_text][\/et_pb_column_inner][\/et_pb_row_inner][\/et_pb_column][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Design, layout, properties and production The principle for manufacturing fabric tape cables is based on textile tape weaving technology.Design and layoutThe principle for manufacturing fabric tape cables is based on textile tape weaving technology, whereby the cables are guided as longitudinally drawn warp material. The use of modern weaving machines with NC control ensures exact […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-778","page","type-page","status-publish","hentry"],"yoast_head":"\nDevelopment - PD Cable-Systems<\/title>\n<meta name=\"description\" content=\"The principle for manufacturing fabric tape cables is based on textile tape weaving technology. 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